3PL Ecommerce Fulfillment FAQ: How Century Conveyor Systems’ Conveyors Can Improve Your 3PL Ecommerce Fulfillment

3pl ecommerce fulfillment

As ecommerce continues to grow, third-party logistics (3pl ecommerce fulfillment) providers face increasing pressure to fulfill more orders, process more SKUs, and meet tighter delivery windows without sacrificing accuracy. Successful 3PL ecommerce fulfillment depends on more than simply hiring additional labor—it requires an efficient material handling system that keeps products moving smoothly from receiving to shipping.

Century Conveyor Systems specializes in designing and integrating conveyor and warehouse automation solutions that help fulfillment centers increase throughput, reduce manual handling, and improve operational efficiency. Rather than offering a one-size-fits-all approach, Century engineers complete order fulfillment systems tailored to each facility’s workflow, combining conveyors, sortation equipment, robotics, controls, and warehouse software into a unified operation.

Below are answers to some of the most common questions about how Century Conveyor Systems’ conveyors can improve your 3PL ecommerce fulfillment operations.

3pl ecommerce fulfillment

FAQ 1: Why are conveyors considered the backbone of successful 3PL ecommerce fulfillment?

In a 3PL environment, every unnecessary touchpoint adds time, labor, and opportunities for mistakes. Employees walking products between departments, waiting for carts, or manually transporting cartons create bottlenecks that slow the entire fulfillment process.

A properly engineered conveyor system creates a continuous product flow throughout the warehouse. Instead of relying on manual transportation, inventory moves automatically between receiving, storage, picking, packing, quality control, sortation, and shipping.

Century Conveyor Systems designs conveyor solutions that optimize movement at every stage of order fulfillment. Their systems are engineered to:

  • Reduce manual transportation
  • Increase throughput
  • Improve workflow consistency
  • Minimize product damage
  • Reduce processing delays
  • Support faster shipping operations

Because conveyors eliminate many repetitive transportation tasks, warehouse associates can spend more time performing higher-value work such as picking, packing, inspection, and exception handling.

For 3PL providers handling multiple clients simultaneously, maintaining consistent product flow often becomes one of the biggest competitive advantages.


FAQ 2: How do Century Conveyor Systems help 3PL ecommerce fulfillment centers handle fluctuating order volumes?

One of the greatest challenges facing 3PL providers is unpredictability.

Today’s fulfillment center may process 8,000 orders. During peak season, that number could double or triple. New clients may arrive unexpectedly while existing customers launch promotions that dramatically increase daily volume.

Century Conveyor Systems designs scalable automation rather than fixed solutions that quickly become outdated.

Their engineers evaluate factors such as:

  • Current order volume
  • Future growth projections
  • SKU diversity
  • Facility layout
  • Labor availability
  • Peak shipping periods
  • Client-specific workflows

Rather than designing solely for today’s workload, Century creates systems that can expand as fulfillment requirements grow.

This scalability allows 3PL operations to onboard additional customers without completely redesigning warehouse infrastructure.

Whether incorporating additional conveyor sections, expanding sortation capacity, or integrating autonomous mobile robots (AMRs), Century’s systems are designed with future flexibility in mind.

This forward-looking engineering helps protect long-term automation investments while supporting continuous business growth.


FAQ 3: How do Century’s conveyors improve order accuracy in 3PL ecommerce fulfillment?

Order accuracy directly affects customer satisfaction, shipping costs, returns, and client retention.

In 3PL operations, even small picking or routing errors can create expensive downstream problems.

Century Conveyor Systems improves accuracy by engineering complete product flow rather than isolated conveyor segments.

Their integrated solutions can include:

  • Automated sortation
  • Barcode scanning
  • Print-and-apply labeling
  • Warehouse Control Systems (WCS)
  • Warehouse Management System (WMS) integration
  • Programmable logic controls (PLC)

These technologies work together to ensure products move to the correct destination with minimal manual intervention.

Instead of employees making routing decisions throughout the warehouse, the automation directs products to the appropriate packing station, shipping lane, or carrier destination.

Reducing manual decision-making not only improves accuracy but also helps warehouses maintain consistent performance during labor shortages or seasonal hiring.

For 3PL providers serving multiple ecommerce brands, this level of accuracy helps maintain strict service-level agreements while reducing costly returns.


FAQ 4: Why is Century Conveyor Systems particularly well-suited for multi-client 3PL ecommerce fulfillment?

Unlike warehouses serving a single retailer, 3PL facilities must constantly balance competing client requirements.

One client may ship apparel.

Another may distribute industrial parts.

Another may specialize in health products.

Each customer may require different packaging, shipping methods, inventory handling procedures, and fulfillment priorities.

Century Conveyor Systems engineers customized automation specifically for these complex environments.

Their conveyor systems support a wide variety of product types, including:

  • Cartons
  • Polybags
  • Totes
  • Pallets
  • Drums
  • Oversized packages

Rather than forcing every customer into identical workflows, Century designs systems that accommodate varying product dimensions and operational requirements.

This flexibility enables 3PL providers to efficiently serve diverse client portfolios while maintaining standardized warehouse operations behind the scenes.

The result is higher facility utilization, smoother operations, and improved client satisfaction.


FAQ 5: How do Century Conveyor Systems reduce labor dependency without sacrificing productivity?

Labor remains one of the largest operating expenses for fulfillment centers.

At the same time, recruiting and retaining warehouse workers has become increasingly challenging.

Century Conveyor Systems addresses this issue by automating repetitive transportation tasks that consume significant labor hours.

Instead of employees spending time pushing carts, carrying cartons, or transporting inventory between departments, conveyors automatically move products where they need to go.

This allows employees to focus on activities requiring human judgment, including:

  • Picking
  • Quality inspection
  • Value-added services
  • Exception handling
  • Specialized packaging

Automation also reduces employee travel throughout the warehouse.

Less walking often translates into:

  • Higher pick rates
  • Reduced fatigue
  • Improved safety
  • Greater consistency
  • Increased productivity throughout each shift

Rather than replacing employees, Century’s conveyor systems help existing teams accomplish more with the same workforce.


FAQ 6: How do Century’s integrated automation solutions improve overall 3PL ecommerce fulfillment performance?

Modern fulfillment operations depend on much more than conveyors alone.

Century Conveyor Systems functions as a full-service automation integrator.

Their solutions can incorporate:

  • Conveyor systems
  • Sortation equipment
  • AGVs (Automated Guided Vehicles)
  • AMRs (Autonomous Mobile Robots)
  • Robotics
  • Warehouse software
  • PLC controls
  • Print-and-apply systems
  • Labeling systems

Because every component is engineered to work together, information flows alongside physical products.

Inventory locations, order priorities, routing instructions, and shipping destinations remain synchronized throughout fulfillment.

This integrated approach minimizes operational friction while increasing visibility across the warehouse.

Rather than managing disconnected equipment from multiple vendors, operators benefit from a coordinated automation platform designed to maximize efficiency and throughput.

Century also manages projects from initial engineering and system validation through installation, startup support, and ongoing maintenance, helping ensure long-term system performance.


FAQ 7: Can Century Conveyor Systems help future-proof a 3PL ecommerce fulfillment operation?

Absolutely.

Many warehouses purchase automation based only on immediate needs.

As ecommerce grows, those systems often become bottlenecks.

Century Conveyor Systems approaches projects differently.

Their engineering teams evaluate long-term operational goals before designing a solution.

This includes considering:

  • Future client acquisition
  • Higher SKU counts
  • Additional shipping carriers
  • Increased automation opportunities
  • Facility expansion
  • Robotics integration
  • Software scalability

Because Century provides turnkey material handling solutions instead of standalone equipment, businesses can continue expanding automation over time without replacing the entire system.

This flexibility is especially valuable for growing 3PL providers competing for larger ecommerce accounts.

As fulfillment requirements evolve, Century’s systems can evolve alongside them.


Frequently Asked Questions

What is 3PL ecommerce fulfillment?

3PL ecommerce fulfillment is the process of outsourcing inventory storage, order processing, picking, packing, shipping, and returns management to a third-party logistics provider that fulfills ecommerce orders on behalf of online retailers.

Why are conveyors important for ecommerce fulfillment?

Conveyors automate product movement throughout the warehouse, reducing manual handling, improving throughput, increasing order accuracy, and supporting faster shipping operations.

Does Century Conveyor Systems only install conveyors?

No. Century Conveyor Systems provides complete material handling automation solutions that include conveyors, sortation systems, robotics, warehouse controls, software integration, installation, startup support, maintenance, and ongoing service.

Can Century Conveyor Systems support warehouse growth?

Yes. Century engineers scalable systems that can expand alongside increasing order volume, new clients, additional automation, and changing operational requirements.

Which industries benefit from Century Conveyor Systems?

Century serves ecommerce fulfillment centers, third-party logistics providers, retail distribution centers, parcel operations, manufacturing facilities, and other warehouses seeking improved automation and material handling performance.

Conclusion

Efficient 3PL ecommerce fulfillment depends on keeping products moving quickly, accurately, and consistently throughout the warehouse. While labor remains an important part of fulfillment, modern distribution centers increasingly rely on automation to achieve the throughput, scalability, and reliability required by today’s ecommerce market.

Century Conveyor Systems delivers more than conveyor equipment—they provide fully integrated material handling solutions engineered around each facility’s operational goals. By combining conveyors with sortation systems, robotics, warehouse controls, and software integration, Century helps 3PL providers reduce manual handling, improve order accuracy, increase throughput, and prepare for future growth.

For fulfillment operations seeking to strengthen performance while remaining flexible enough to support new clients and higher order volumes, a customized conveyor system from Century Conveyor Systems can become a foundational investment in long-term operational success.

Package & Parcel Distribution Company

3pl parcel and package distribution company case study featured image

Background

In early 2021, Century Conveyor and Lafayette Engineering was approached by an upcoming industry leader with the request of providing a new system for meet their expanding east coast growth.

The goal was to enable the facility to be capable of processing up to 260K cartons per day, including polybags. Century and LEI designed and fulfilled this request. We partnered with Eurosort for Polybags and Hytrol Conveyor for Cartons.

Together with our partners, we implemented and created a seamless flow of products from receiving, capturing weights, dimensions, and barcodes, to outbound destinations. For seamless sortation, our in-house designed LMS Magnetic Divert Switch was implemented in the system – allowing faster response speeds on the Outbound Sorters.

Our ConveyorWorks software team worked with the customer’s WMS to provide a custom solution supporting their on-demand technology requirements to track each package and ensuring that each Carton and Polybag successfully reaching the correct outbound destination, ensuring an on-time delivery to their customers.

In an amazing feat, this facility opened in time for peak season and boasted an output of 266K cartons per day within the first month of becoming fully operational. Since then, this facility has continued to achieve record production numbers, surpassing the original goals and expectations. Century Conveyor and Lafayette Engineering are honored to cultivate growth with this customer and assist with them additional facilities across the U.S.

Goals

  • Enable both carton and polybag handling and sortation
  • Integrate high-throughput processing exceeding 260k cartons per day
  • Interface conveyor system with WMS for expanded tracking and data collection

System Specifications

  • Engineering and Integration: Century Conveyor Systems and Lafayette Engineering
  • Conveyor Equipment: Hytrol, FMH, Eurosort, Stewart Glapat
  • Software and Controls: Lafayette Engineering and Century Conveyor Systems

Searching for a similar solution?

Salson Logistics

Background

Salson Logistics is a port-to-shelf 3PL logistics services provider, servicing large retailers and consumer brand products. Their customer-focused capabilities and their desire to provide and accommodate their customer’s needs led them to seek a more automated solution for their warehousing operation.

Salson determined that their most pressing requirements were to increase accuracy and provide not only greater throughput but to be able to accommodate various carton identifiers, while still employing a common software system solution.  The Material Handling system solution provided by Century Conveyor provided for an accurate read and receipt of inbound merchandise leading to a cross-dock sortation application, allowing hand palletization as well as direct truck fluid loading. 

Challenge

Prior to the automated system, Salson had employed a rather manual process, with very limited conveyor automation. Upon receipt, labels were manually applied. Scanning and sortation were performed manually. All products were then hand palletized prior to disposition. Despite the reliance on manual operations, and multiple shifts, Salson was able to achieve daily volumes of up to 20,000 cartons per day. 

Goals

  • Increase throughput
  • Increase accuracy
  • Grow business

System Specifications

  • 5-lane receiving area
  • Hytrol Prosort 400 Sortation conveyor
  • Hytrol EZLogic gapping

Integration

The Century team solution provided for all aspects for turn-key development, including such key functions as the warehouse control system, material handling hardware, physical implementation, controls, software, and the engineering and project management disciplines necessary to ensure a timely and correct final commissioning, startup and turnover.

 

Some of the features of this system include traversing trailer unloaders, allowing five traversing unload conveyors the ability to service multiple inbound dock doors, Receiving scan tunnels, on each pair of receiving lines that allow for the capture of all carton received merchandise, ( can scan all sides of carton except bottom) along with no read divert for correction, right at scan location. 16 cartons per minute rate at each receiving location. Upon receipt, cartons accumulate and are queued up on indexing slug belts prior to a merge point. Five accumulation lanes feeding a merge, provide for an outbound rate of 95 per minute.

 

Merge releases to a bi-directional slat sorter where cartons are read. Thru the WMS/WCS communication, 95 cartons per minute run through the bidirectional sorter which has 23 left hand palletizing divert lanes and 12 right-hand fluid load truck fill lanes, along with another 10 hand palletizing lanes. Palletizing lanes having provisions for hand scanning with label generation for manifesting.

The Result

The solution Century provided for all aspects of turn-key development, including such key functions as the warehouse control system, material handling hardware, physical implementation, controls, software, and the engineering and project management disciplines necessary to ensure a timely and correct final commissioning, startup and turnover.

SalSon Logistics no longer has to rely on their labor force to sort, scan, and deliver products. Now with an automated system, the company is about to process 100,000 cartons compared to the 20,000 their labor force alone could do. This innovation and others in the system offered savings in labor, speed and accuracy.